Gantry stage for cell phone PCB remounting

Gantry stage for cell phone PCB remounting is to replace the bad PCB with good one in a large PCB panel. This gantry system utilizes dual axis synchronization control together with payload position of x axis feed forward to achieve both high-accuracy and high-speed performance.

 

ITEM  X axis (up) Yaxis(down) Z axis
Stroke Effective (mm) 700 1500
Maximal (mm) 750 1550
Resolution (um) 0.5 0.5
Straightness  (um) <3 <3
Flatness  (um) <9 <9
XYZ squareness  (um) <5
Repeatability  (um) +/- 1 +/- 1
Accuracy (um)

(with laser calibration)

 < 5  < 5
Maximal speed (m/sec) 2.5 2.5
Maximal Acc. (G) 2.5 2.5
  • Dual linear motors, dual linear scales and dual drivers are employed to realize high speed/acceleration gantry system.
  • X axis uses composite material to reduce weight and increase rigidity.
  • M-shape bottom base made of cast iron is used to absorb vibration.
  • Ultra-low cogging force linear motors are employed.
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